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15KW口罩機用空壓機

15KW口罩機用空壓機

受2019-ncov新冠肺炎瘟疫影響,醫用口罩已經(jīng)成為全球100多個(gè)國家和地區的人民生產(chǎn)生活必備品,據專(zhuān)家調研在未來(lái)的日子里,醫用口罩的需求量會(huì )不減而增,因此諸多有良知的企業(yè)家開(kāi)始投資醫用口罩生產(chǎn)線(xiàn)。但術(shù)業(yè)有專(zhuān)攻,大多數人對口罩機及配套空壓機由于跨行了解不多,往往造成選擇這些設備困惑。本文通過(guò)淺析怎樣選擇口罩機配套的空壓機及凈化后處理設備,希望能給有需求者提供部分參考

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受2019-ncov新冠肺炎瘟疫影響,醫用口罩已經(jīng)成為全球100多個(gè)國家和地區的人民生產(chǎn)生活必備品,據專(zhuān)家調研在未來(lái)的日子里,醫用口罩的需求量會(huì )不減而增,因此諸多有良知的企業(yè)家開(kāi)始投資醫用口罩生產(chǎn)線(xiàn)。但術(shù)業(yè)有專(zhuān)攻,大多數人對口罩機及配套空壓機由于跨行了解不多,往往造成選擇這些設備困惑。本文通過(guò)淺析怎樣選擇口罩機配套的空壓機及凈化后處理設備,希望能給有需求者提供部分參考

 

一、醫用口罩需求供不應求的市場(chǎng)格局
歲末年初,突如而來(lái)的2019-ncov給國人打了一個(gè)措手不及,導致泱泱制造大國一罩難求,由于這場(chǎng)瘟疫是全球性的,而防范瘟疫最有效的方式就是“戴口罩”。全球有65億人口,每人一天用一只口罩,其市場(chǎng)需求量是60多億只。而目前各國都表示口罩生產(chǎn)不能滿(mǎn)足人民生產(chǎn)生活的需求。

于是乎,我們從新聞中看到了:

比亞迪和富士康也開(kāi)始制作口罩!

格力的董小姐也開(kāi)始生產(chǎn)和賣(mài)口罩了!

……

所以導致各大口罩廠(chǎng)擴廠(chǎng)與新建的大小口罩廠(chǎng)

二、醫用口罩機分類(lèi)

醫用口罩機可分為本體機和耳帶焊接機。

本體機也稱(chēng)超聲波平面口罩機(打片機/出片機)。

耳帶焊接機可分為:超聲波內耳帶口罩機(超聲波口罩內耳帶全自動(dòng)焊接機)、超聲波外耳帶口罩機(超聲波口罩外耳帶全自動(dòng)焊接機)、超聲波綁帶式口罩機(超聲波綁帶口罩耳帶熔接機/超聲波綁帶口罩耳帶焊接機)這幾種不同的口罩機,生產(chǎn)出來(lái)的口罩分別用于醫院的不同科室。

口罩機用空壓機
三、開(kāi)一家口罩制造廠(chǎng)的條件

口罩制造廠(chǎng)目前情況在中國分為三種類(lèi)型:

第一種是作為醫療器械管理的口罩,例如:(醫用防護口罩)、(一次性普通醫用口罩)、(醫用外科口罩),現在醫用口罩主要是分為三種。生產(chǎn)這類(lèi)產(chǎn)品,我們必須需要向省級食品藥品監督管理局器械處申請(醫療器械產(chǎn)品注冊證)、(醫療器械生產(chǎn)許可證),還需要1建設10萬(wàn)級以上的無(wú)塵潔凈車(chē)間,并要具備一定檢驗與試驗能力(就是要購買(mǎi)一些實(shí)驗設備),達到一定實(shí)驗功能要求才能生產(chǎn)。

第二種就是勞??谡?,必須向省級技術(shù)監督局申請工業(yè)品生產(chǎn)許可證,并向相關(guān)部門(mén)申請“特種勞動(dòng)防護用品安全標志”認證。

第三種是日常普通口罩,這種這里就不多說(shuō),因為疫是用不了這種口罩。

四、怎樣給口罩機選擇配套空壓機

生產(chǎn)口罩除過(guò)核心原材料外還會(huì )用到空壓機作為生產(chǎn)動(dòng)力。那么生產(chǎn)口罩必不可少的空壓機也就是口罩機配套用空壓機,應如何選型?

口罩配套用的空壓機對用戶(hù)本身和空壓機設備都至關(guān)重要,空壓機選型過(guò)大浪費,空壓機選型過(guò)小可能造成空壓機長(cháng)期處于加載狀態(tài)或用氣不夠或壓力打不上去等弊端。

口罩配套用的空壓機選型的步驟是:先確定工作壓力,再定相應容積流量,最后是供電容量。

1、確定工作壓力

先要確定用氣端所需要的工作壓力,加上1-2bar的余量,再選擇空壓機的壓力,當然,管路通徑的大小和轉彎點(diǎn)的多少也是影響壓力損失的因素,管路通徑越大且轉彎點(diǎn)越少,則壓力損失越??;反之,則壓力損失就越大。因此,當空壓機與各用氣端管路之間距離太遠時(shí),應適當放大主管路的通徑。如果環(huán)境條件符合空壓機的安裝要求且工況允許的話(huà),可在用氣端就近安裝。而對于大型的口罩生產(chǎn)廠(chǎng)家來(lái)說(shuō),精確口罩機生產(chǎn)匹配所需要空壓機的壓力,具體視情況而定。

2、確定相應容積流量

向用氣設備供應商了解用氣設備的容積流量參數進(jìn)行口罩機配套用空壓機選型確定供電容量。在功率不變的情況下,當轉速發(fā)生變化時(shí),容積流量和工作壓力也相應發(fā)生變化,轉速降低了,排氣也相應減少了,依此類(lèi)推。

3、供電容量

供電容量能滿(mǎn)足所匹配驅動(dòng)電機的使用功率即可。由于要滿(mǎn)足生產(chǎn)線(xiàn)100%生產(chǎn)效率,那么空壓機也得滿(mǎn)足24小時(shí)運行,建議選擇永磁變頻螺桿式空壓機,這種機型運行噪音低,省電節能,同比普通工頻空壓機可節能達到40%左右,具體可參照下表:

禾必斯特·羅德康普永磁變頻空壓機節能計算表

空壓機
功率

平均
負載率

卸載時(shí)間

年運行
時(shí)間h

卸載
用電

壓差損耗
(壓力上升1bar耗電上升7%)

加載
用電量

卸載用
電量

控制壓
力帶的
損耗電能

年節省
電能

75

70%

30%

6000

45%

14%

315000

60750

44100

104850

55

70%

30%

6000

45%

14%

231000

44550

32340

76890

45

70%

30%

6000

45%

14%

189000

36450

26460

62910

37

70%

30%

6000

45%

14%

155400

29970

21756

51726

30

70%

30%

6000

45%

14%

126000

24300

17640

41940

22

70%

30%

6000

45%

14%

92400

17820

12936

30756

18.5

70%

30%

6000

45%

14%

77700

14985

10878

25863

15

70%

30%

6000

45%

14%

63000

12150

8820

20970

11

70%

30%

6000

45%

14%

46200

8910

6468

15378

7.5

70%

30%

6000

45%

14%

31500

6075

4410

10485






















4、空壓機要求無(wú)油機還是微油機

根據口罩生產(chǎn)的工藝要求,如果要達到國際無(wú)油標準Class-0,建議選擇無(wú)油空壓機。這里可給朋友們推薦禾必斯特壓縮機(上海)有限公司生產(chǎn)的無(wú)油空壓機,物美價(jià)廉。

當然,由于無(wú)油空壓機的生產(chǎn)制造成本遠高于微油機,那么口罩制造商從成本角度考慮可以考慮微油空壓機,配套高效除油過(guò)濾器及除菌除臭過(guò)濾器也能達到標準。

5、口罩生產(chǎn)用配套空壓機還需要選擇后處理凈化設備嗎?

答案是肯定要,對口罩要求比較高的生產(chǎn)廠(chǎng)家,建議增加冷干機和精密過(guò)濾器以保證生產(chǎn)的產(chǎn)品能夠達標。

通過(guò)本文,希望能夠給從事或即將從事口罩生產(chǎn)制造商朋友一些幫助。如需進(jìn)一步了解,可隨時(shí)致電13918092363(孫工)13916285293(董工),我們的工程師將耐心為您服務(wù)!

本文版權屬于禾必斯特壓縮機(上海)有限公司,轉載請聯(lián)系本文作者。

How to Choose Matching Air Compressor to Produce Surgical Mask

Introduction:

Affected by the new 2019-ncov, the surgical masks have become a necessity for people in more than 100 countries and regions in the world to produce and live. According to expert prediction, in the future, the demand for surgical masks will continue to increase, so many entrepreneurs with conscience began to invest in surgical mask production lines. But the operation industry has specialized, most people to mask machine and auxiliary air compressor because of crossing the line of knowledge is not much, often cause the choice of these equipment confusion. This article through the analysis of how to choose the air compressor and purification equipment for mask machine, we hope to provide some reference for those who need. For details, please visit www.hbm-1.com or call our professional engineers to help you out.

1. The market pattern of medical masks in short supply

At the beginning of the year, the sudden arrival of 2019-ncov caught the Chinese off guard and made it difficult for the vast manufacturing country to find a solution. As the plague is global, the most effective way to prevent it is to "wear a mask". Each of the world's 6.5 billion people USES one mask a day, with a market demand of more than 6 billion. At present, countries say that mask production can not meet the needs of people's production and life.

As a result, we can see from the news:

BYD and Foxconn are also making masks!

Dong Mingzhu of Gree Electric Appliances Inc. also began to produce and sell masks!

……

So leading to the expansion of major mask factory and the size of the new mask factory

2. Classification of surgical mask machines

Surgical mask machine can be divided into body machine and ear band welding machine.

Body machine also known as ultrasonic plane mask machine (film machine/out machine).

Ear with welding machine can be divided into: ultrasonic inner face mask machine (ultrasonic mask ear with automatic welding machine), the outer ear wearing surgical masks ultrasound machine (ultrasonic mask outer ear with automatic welding machine), ultrasonic bind type mask machine (ultrasonic mask ear bind belt welding machine/ultrasonic welding machine bind mask ear with) this several different mask machine, to produce masks used in hospitals of different departments, respectively.

3.Conditions for opening a mask factory

The current situation of mask manufacturers in China is divided into three types:

The first is the surgical mask, which is managed as a medical device, such as (medical respirator), (disposable general surgical mask), and (medical surgical mask).Production this kind of product, we must need to apply to the provincial food and drug administration devices place (medical equipment product registration certificate), (medical equipment production license), and also need 1 construction level is above 100000 dust-free clean workshop, and to have a inspection and test ability (that is, to buy some experimental equipment), reach a certain experimental functional requirements to production.

The second kind is labor protection mask, must apply for industrial product production license to provincial technical supervision bureau, and apply for "special labor protection equipment safety mark" certification to relevant departments.

The third type is the ordinary daily mask, which I won't say here, because the epidemic is not able to use this mask.

4.How to choose matching air compressor to mask machine

In addition to the production of mask core raw materials will also use air compressor as production power. So the production of masks essential air compressor is the mask machine supporting air compressor, how to choose?

The air compressor with mask matching is crucial to the user himself and the air compressor equipment, air compressor selection type is too large waste, air compressor selection type is too small may cause the air compressor in the loading state for a long time or not enough air or pressure to hit up and other disadvantages.

The procedure of air compressor selection is: first determine the working pressure, then determine the corresponding volume flow rate, and finally the power supply capacity.

⑴. Determine work pressure

Firstly, the working pressure required by the compassed air end should be determined, and then the pressure of the air compressor should be selected. Of course, the size of the pipeline and the number of turning points are also factors affecting the pressure loss. The larger the pipeline size and the smaller the turning points are, the smaller the pressure loss will be. Conversely, the greater the pressure loss. Therefore, when the distance between the air compressor and each end pipe is too far, the size of the main pipe should be enlarged appropriately. If the environmental conditions meet the installation requirements of the air compressor and the working conditions permit, it can be installed near the compressed air end. For large mask manufacturers, precise mask machine production matching the need for air compressor pressure, the specific situation.

⑵. Determine the corresponding volume flow

Learn the volume flow parameters of the gas equipment from the gas equipment supplier www.hbm-01.com.In the case of constant power, when the speed changes, the volume flow rate and working pressure also change accordingly, the speed is reduced, the exhaust is also reduced correspondingly, and so on.

⑶. Power supply capacity

The power supply capacity can meet the power of the matched driving motor. To meet the 100% production efficiency of the production line, the air compressor also needs to meet the 24-hour operation. It is suggested to choose the permanent magnet inverter screw air compressor. This type of compressor has low operating noise, saves electricity and saves energy.

Permanent magnet frequency conversion Energy-saving table

(KW)

Power

Average load rate

Unloading time

Annual running time(h)

Uninstall the electricity

Differential pressure loss (power consumption increased by 7% when pressure increased by 1bar)

Load consumption

Discharge consumption

Control the energy loss of the pressure belt

Annual energy saving

110

70%

30%

6000

45%

14%

462000

89100

64680

153780

90

70%

30%

6000

45%

14%

378000

72900

52920

125820

75

70%

30%

6000

45%

14%

315000

60750

44100

104850

55

70%

30%

6000

45%

14%

231000

44550

32340

76890

45

70%

30%

6000

45%

14%

189000

36450

26460

62910

37

70%

30%

6000

45%

14%

155400

29970

21756

51726

30

70%

30%

6000

45%

14%

126000

24300

17640

41940

22

70%

30%

6000

45%

14%

92400

17820

12936

30756

18.5

70%

30%

6000

45%

14%

77700

14985

10878

25863

15

70%

30%

6000

45%

14%

63000

12150

8820

20970

11

70%

30%

6000

45%

14%

46200

8910

6468

15378

7.5

70%

30%

6000

45%

14%

31500

6075

4410

10485

⑷, Air compressor requirements oil - free or micro oil compressor

According to the technical requirements of mask production, if you want to meet the international oil-free standard Class-0, it is recommended to choose oil-free air compressor. Here we can recommend the oil-free air compressor produced by HBM Compressor (Shanghai) co., LTD. Of course, since the production cost of oil-free air compressor is much higher than that of micro oil compressor, so mask manufacturers can consider micro oil compressor from the perspective of cost, supporting high efficiency oil filter and deodorant filter can also reach the standard.

⑸. Does the supporting air compressor for mask production still need to choose the post-treatment purification equipment?

The answer is yes, to the requirements of the mask higher manufacturers, it is recommended to add cold dryer and precision filters to ensure that the production of products can meet the standards.

Through this article, I hope to be able to engage in or will be engaged in mask manufacturers friends some help.

For further information, please feel free to call 13918092363 (Mr. Sun) 13916285293 (Mr. Dong), our engineers will be patient to serve you!

The copyright of this article belongs to HBM Compressor (Shanghai) co., LTD.